e¯MELT®-iD

For your development needs!

Step into the future of metal 3D printing with e¯MELT®-iD. Empower your development work, accelerate your innovation, and redefine the possibilities of additive manufacturing.

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Open source system

Freemelt’s open-source system empowers you with complete control. Fine-tune electron beam parameters to achieve the precision and quality your specific applications demand.

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Superior electron gun

The e¯MELT®-iD state-of-the-art electron gun combines high power with consistent beam quality, a critical component for maximizing productivity and achieving exceptional quality without compromise.

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Outstanding heat management

Combining three unique technological solutions —

ProHeat® indirect preheating, Pixelmelt® precision spot melting, and active build cooling — e¯MELT®-iD achieves superior heat management, enabling you to create the highest quality parts with maximum efficiency.

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Maintenance

Keep your e¯MELT®-iD operating at peak performance with asset condition monitoring and proactive maintenance features, ensuring longevity and maximizing uptime.

Development and initial production

The 
e¯MELT®-iD empowers you with unparalleled freedom in process design. This advanced tool enables you to efficiently create products with difficult-to-process metals and alloys, achieving high quality and desired efficiency.

Leveraging core technology features like high-resolution electron imaging, real-time variable processing, and a suite of advanced sensors, you can interact with the build in progress and ensure optimal results. With e¯MELT®-iD, you can unlock your imagination, turning your ideas into precise, high-quality products.

Seamlessly scale up production by transferring projects to e¯MELT®-iM. The iM system expands on the iD’s capabilities with parallelized modules for increased throughput.  Think of e¯MELT®-iD as your gateway to serial production, providing a foundation for scalable manufacturing solutions.

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e¯MELT®-iD

 

Freemelt’s cutting-edge 3D printer, e¯MELT®-iD, is tailored for efficient and reliable product and application development. Based on Freemelt’s proven open-source system and innovative core technology, e¯MELT®-iD allows users to certify and qualify parts before seamlessly transferring projects to e¯MELT®-iM for high-volume serial production. This alignment with e¯MELT®-iM sets it apart from traditional 3D printers, reducing the time to market and the cost of new applications for full-scale additive manufacturing.

Based on Freemelt’s proven open-source system and the innovative core technology for high-volume production in e¯MELT®-iM, e¯MELT®-iD is designed for industrial application development, reducing the time to market and the related cost of new applications for full-scale production via additive manufacturing.

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Freemelt: Your Partner from Idea to Serial Production

Freemelt takes pride in offering a comprehensive product and service portfolio that supports industrial customers from the inception of an idea to serial production. With e¯MELT®-iD, we provide the tools and technology to turn your vision into reality, ushering in a new era of efficiency and creativity in additive manufacturing.

Technical data

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Beam power

Variable 0-6 kW

Beam acceleration voltage

60 kV

Build envelope

Ø 100 x H 325 mm

Process vacuum level

10-5 hPa (mbar)

Build sensorics

Backscattered electron detector, Pyrometer, NIR camera

Build module docking to beam on

20 minutes

Non gravity powder feed

Push piston

Spot size (min, FWHP)

200 μm

Operating system

Linux

Build file forma

Open Build File (OBF)

Process variables

Real time

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